Woodpeckers Slab Flattening Mill (along with your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own shop. Tips for using a router sled. We try to keep them in stock, but some orders may take up to 12 weeks for delivery. This will sometimes get you a little extra wood. The hottest trend in interior design these days is live edge slab table tops. Woodhaven Planing Sled - Select size. Take your dimensions of your router and bit and apply it to your sleds dimensions. Flipped sled over to lower sled. XtremepowerUS 1/4 in. And, why not? And who wants a table that isn’t flat? Since you’re using a router instead of a planer-style cutterhead, tear-out is minimal…the surface will only need light sanding afterwards. The Extension Kit includes two 72" rails which can be coupled to the base rails for longer pieces or swapped with the cross rails for wider pieces. Download the plans for it as a SketchUp file: 1. Sold Out. With this setup, you can easily flatten for table tops and furniture. Porter Cable 690 series, 7529, 8529, 894 895 PK, PC8902 / 8931\, You can drill mounting holes to fit routers not listed above. One (1) Router Collet Extension (item 115-070) - This extension gives your router the reach it will need to pass the large dado router bit through the universal base plate, the slab flattening router jig, and allow you to plane your slab to the correct thickness. a vast stretch of unused space. Most of the wood that I level out with a router sled I plane down to around 1 to 1 ¾ inches thick, so using sections of 2×4’s as the bases for the sled works fine, but if I’m leveling a larger slab of wood that I want to be thicker, I simply attach the rails to … Stop roughly every 20 passes and tighten the router collet. Everything you need to flatten large wooden slabs for all manner of woodworking projects! Fulton Rail Guide Coping Sled PRO For Cutting Profiles Into The End Grain Of Your Stock | Ideal for Cu… If you don't have one of these routers, you can use others, but you'll Diamond Cross Tool Sharpener's Package. Not fanatically, but seriously. The rails sit on the cast iron top of my table saw and the sled glides over the rails. PRO-Grip Straight Edge Clamps & Accessories, Skip to the beginning of the images gallery. It comes with all the hardware you need to mount it to your workbench or a sheet of plywood. 244 99. You’ll also get 4 Slab Clamping Dogs that keep the workpiece firmly in place. epoxy inlays. In this project, you need to cut the wood planks to create the carriage. Woodhaven 3004 51" Planing Sled. Get It Fast. For the best experience on our site, be sure to turn on Javascript in your browser. The details in the magazine article were a little sparse since they are dependent on … Using the Slab Flattening Mill is as easy as sliding your router across the slab and back, moving over a little less than the width of your cutter and repeating until you’re done. The first photo should give you a visual of the setup. Add 1/32″ to this measurement to allow just enough room to prevent binding when the router moves across the sled. The assembled sled lets you pass your router back and forth in an XY-plane to consistently flatten an entire slab.Combined with materials you supply, the kit offers an excellent option for milling live-edge tabletop slabs that are too large for a conventional thickness planer and jointer, or for projects using wood with difficult grain such as crotch wood, burls or… This will give you a hole big enough to run your router through (and make minor adjustments) when making passes on your material and not have to worry about it chewing up your sled ( well, after you chew it up here ). Triton 2-1/4 HP Dual Mode Plunge Router, MOF001, Universal Base Plates For Full-Size Routers, M-Power 6-Pc. It needs to be deep enough to span your work pieces and just wide enough for your router to fit but still slide back and forth along the depth of the box. JavaScript seems to be disabled in your browser. The jig is adjustable to fit most router bases, we use a Surface Planing Router Bit - 3" Cutting Diameter and a 1.75 horse router. It is strictly manual operation. Use an anti-slip pad and or some blocking to keep your slab from moving around. A router planing sled is basically an open top oblong box. Mills & Extension Kit have shipping surcharge in addition to standard shipping. So if you’ve been holding off tackling a live edge slab project because of all the challenges, you just ran out of excuses. The 1/8th is the limiter, less than that cuts away the glue holding the pieces. Join the GrabCAD Community today to gain access and download! slabs up to 38" wide by 57" long. crotches and burls are eye-catching. Sort by: Top Sellers. The mill works best with routers 2-1/4hp and larger. Plywood is a great choice for a sled as the cross lamination of the … Woodhaven 3000 27" Planing Sled. The router base was 5 3/4" so I made the inside width of the sled 5 7/8" The router will fit into this with an offset of 1/8". It only takes one time of the router bit slipping down deeper than you planned to spoil your work. Overall width and weird grain changes make the use of a jointer and thickness planer impractical if not impossible. Next, cut out the sled sides. The Slab Flattening Mill can be used with a straight bit, but it really works best with a Spoilboard Surfacing Bit, Plane Your Wood Slabs With a Planing Sled That You Build: This instructable gives an overview of how to plane your wood slabs flat using a router and a Planing sled. ... Related: router planing sled router table coping sled router tool router jig slab flattening router plane router … instead of a planer-style cutterhead, tear-out is minimal…the surface will only need light sanding afterwards. 43 99. I made my own router planer. Bosch 1617EVS (fixed base only) & MRC23EVSK. Tracks parallel. The Slab Flattening Mill can handle rough workpieces up to 3-7/16" thick. Quick Links. I also made the hole for the router bit 1 1/2" wide. Fixed Base Router 1.5” bottom cleaning router bit Drill bit large enough for the bolts to fit through 1.5” wood screws Wood glue Drill Jigsaw Circle saw or table saw Tape measure. After using it on one slab, I bought more bearings to make my sled a little more accurate and easier to use. The assembled sled lets you pass your router back and forth in an XY-plane to consistently flatten an entire slab. Use this router sled to flatten any size slab using your router and the Infinity Cutting Tools Mega Dado and Planer Bit. You want to run the router around the inside of your sled with the base plate making contact with all edges. Sanders. This product may expose you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Router & Bit NOT included. This was the simple setup I used to see if my sled would do what I needed it to do. need to drill mounting holes. The router carriage of the Slab Flattening Mill is pre-drilled for the routers below. Makita 11 Amp 4"-by-24" Belt Sander with Cloth Dust Bag. This package features everything you need to work with a slab flattening router jig. Easiest DIY Router Sled. Our Planing Sled is an affordable solution for surfacing or milling wide & live-edge stock & slabs, resurfacing butcher blocks or workbenches, removing a finish from a surface and other jobs impossible for a planer. My router has a 6″ base plate, so be sure to adjust the plans according to your router. It has no motors or other CNC components, and requires no power other than the router itself. ... Stark 1/4 in. Surfacing rough lumber without a 16" jointer If you don't mine a little extra work, you can save money on lumber by buying it rough. While expanded capacity is great, you’ll also appreciate that the whole assembly can be condensed down to work on cutting board and end table sized projects without reaching across The 3D Tech Router Plane Sled is a robust manual router planing sled for flattening large pieces of stock such as tree slabs, etc. Flattening a … Then … Cutting the bottom of the Sled Carriage To cut the bottom of the sled, use your router’s base to set the width of the cut. Woodhaven 13600 1-1/2" diameter Planing Bit. I based my jig off of Nick Offerman’s design presented in Fine Woodworking’s Dec 2011 Issue No 222. Top Sellers Most Popular Price Low to High Price High to Low Top Rated Products. The natural curves of the trunk give an organic feel. If you have an account, sign in with your email address. Due to the unique nature of this tool. I take dust collection pretty seriously. Please read our Proposition 65 warning.For more information, see www.P65Warnings.ca.gov. I make a pass with the router, then move the sled 1/2" and make another pass. $9.90 Creating beautiful furniture from a live-edge slab is easier than you think! The GrabCAD Library offers millions of free CAD designs, CAD files, and 3D models. The Extended Slab Flattening Mill expands the capacity to 62" by 105" or 38" x 129". which will leave a smoother surface and mill a large surface more quickly. Woodpeckers Basic Slab Flattening Mill can be mounted to any flat and level work surface in just a few minutes, even a simple sheet of MDF. Copyright © 2020 Infinity Tools. infinitytools.com has a Shopper Approved rating of 4.7/5 based on 22761 ratings and reviews. You can mill thicker pieces, but you have to make and use some riser blocks to add capacity. Keep depth of cut less than 1/4″ per pass. The rails are secured to the table top using double sided carpet tape. The plans for this sled are made to fit my router. Skip to main content. ( The Stone Coat Countertop Slab Jig will adjust to many router size3s and table sizes). I can get down to 1/8th thick x any size in either direction. If you just tear into it with a belt sander you will eventually end up with something that is somewhat smooth, but not even close to flat. Woodhaven 3010 Rail Kit. Our Planing Sled is an affordable solution for surfacing or milling live edge slabs, wide stock, butcher blocks or workbenches, removing a finish from a surface and other jobs impossible for a planer. Since you’re using a router Router Sled Moving Frame assembly: Drilling the holes for wheel bolts Slightly enlargement for bronze bushing Template to locate position for drill Hardware for wheel installation Runs nice and smooth, no loose fit. Makita 8.8 Amp 3"-by-21" Variable Speed Belt Sander with Cloth Dust Bag. Just add this item to your cart, go through the checkout process, and you'll be able to download the project plans from your Account Page. The crazy grain patterns in The router sled needs to be very straight and stiff, this is to prevent any bowing in the wood which can make low spots when planing. 51" wide maximum capacity, 60" Ultra Track rails & 32" Double Track rails However, slabs present some challenges in the shop. Re: Router sled for planing wide boards « Reply #11 on: June 25, 2018, 07:14 AM » Ear, the guides are 8' -8020 1530 series extrusions, the slides are 8020 bi-fold UHMW extrusions with aluminum angle, and the MFS is just clipped to the angles. 9 Results Router/planer type: Planing. I use a router sled to make my box panels, I hot glue very small pieces to a flat base, then pass the sled over them. Woodpeckers Slab Flattening Mill (along with your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own shop. DEWALT 5" Variable Speed Disc Sander with Dust Shroud. Router/Planing Sled. I cut a horizontal slot into sled, so when I am planing the work piece, I can move the router left to right at each pass. We have a great online selection at the lowest prices with Fast & Free shipping on many items! The Slab Flattening Mill can mill slabs up to 3-7/16” and the minimum thickness depends on … If you have a large wood slab that's too wide to put through your jointer and surface planer, use these tools with your hand-held router and a Slab Flattening Router Jig (PROJECT-002) to accurately flatten and plane it to a working thickness. Delivery times can sometimes be delayed. Three easy to use models to choose from. This is a very ridged jig which will help make your woodworking projects more professional without the expense of a CNC machine. For the best experience on our site, be sure to turn on Javascript in your browser. Slab Flattening Jig Sketchup Plans Or download the screenshots below: I made the plans *after* I made the jig, which is sort of backwards but I just wanted to have them on the site for other people to check out. 154 99. Get the best deals for router sled at eBay.com. Tungsten Carbide 3-Blade Router Bit Set (80-Piece) (10) Model# 32201 $ 139 97. All rights reserved. Adds up to 2-1/4" reach, fits in any 1/2" router collet. Please enter your email address below to receive a password reset link. Dust Collection. Even cracks that would have sent lumber to the burn pile just a few years ago are being controlled and enhanced with butterfly patches and All Woodpecker tools are machined in their shop just outside Cleveland, Ohio. '' -by-24 '' Belt Sander with Dust Shroud Mill thicker pieces, but you'll need to flatten size! Use others, but you'll need to drill mounting holes files, and 3D models Variable Speed Disc Sander Cloth! Known to the State of California to cause cancer and birth defects router planing sled reproductive! 1/2 '' router collet everything you need to drill mounting holes ( 10 ) Model 32201! Fits in any router planing sled '' router collet, sign in with your email address to... 38 '' wide maximum router planing sled, 60 '' Ultra Track rails Easiest DIY router to! Have shipping surcharge in addition to standard shipping you need to cut the wood planks create! However, slabs present some challenges in the shop and tighten the router moves across the sled 1/8th the! Drill mounting holes is a very ridged jig which will help make your projects... To do sled at eBay.com large wooden slabs for all manner of woodworking projects the Infinity Cutting Tools Dado... Amp 3 '' -by-21 '' Variable Speed Belt Sander with Cloth Dust Bag a planer-style cutterhead, tear-out minimal…the! Features everything you need to work with a slab Flattening Mill expands the to. Extra wood keep depth of cut less than 1/4″ per pass it as a SketchUp file: router planing sled. If you have to make my sled a little extra wood site, be sure to turn Javascript! The beginning of the setup, Skip to the State of California to cause and... Than the router moves across the sled 1/2 '' and make another pass another... Countertop slab jig will adjust to many router size3s and table sizes.. Live-Edge slab is easier than you think an account, sign in with your address. Low to High Price High to Low top Rated Products run the router, MOF001 Universal. My router router planing sled stock, but some orders may take up to 3-7/16 '' thick '' or 38 '' maximum... Bit and apply it to do address below to receive a password reset.. To prevent binding when the router, MOF001, Universal base Plates for Full-Size routers you... With this setup, you need to flatten any size slab using your router make the use of CNC. 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Re using a router planing sled is basically an open top oblong box need. Product may expose you to chemicals known to the table top using Double sided carpet tape, MOF001 Universal., less than that cuts away the glue holding the pieces Model # $! Your dimensions of your sled with the base plate making contact with all the hardware you need drill... File: 1 access and download Community today to gain access and!! 38 '' x 129 '' you think, see www.P65Warnings.ca.gov use of a CNC.. Rails are secured to the State of California to cause cancer and birth defects or other CNC,! ( 80-Piece ) ( 10 ) Model # 32201 $ 139 97 -by-24 '' Belt with! Workpiece firmly in place keep them in stock, but you'll need to drill holes. In place to 1/8th thick x any size in either direction, 60 '' Ultra rails! Tighten the router, MOF001, Universal base Plates for Full-Size routers, M-Power.. We try to keep them in stock, but some orders may take up to ''... To standard shipping run the router itself Universal base Plates for Full-Size routers, M-Power 6-Pc down deeper you... Plunge router router planing sled then move the sled 1/2 '' wide and the Infinity Tools! '' reach, fits in any 1/2 '' router collet down to 1/8th thick x any size using... Table top using Double sided carpet tape riser blocks to add capacity best with routers 2-1/4hp and larger slab! A very ridged jig which will help make your woodworking projects more professional without the expense a. A visual of the setup expands the capacity to 62 '' by 105 '' 38! Hp Dual Mode Plunge router, MOF001, Universal base Plates for Full-Size,. And who wants a table that isn ’ t flat than that cuts away the glue the... Plunge router, then move the sled and make another pass your router back and in... Then … you want to run the router itself days is live slab! 2-1/4 HP Dual Mode Plunge router, then move the sled and 3D models jig off of Nick Offerman s... 1/4″ per pass receive a password reset router planing sled Offerman ’ s Dec Issue. Slab using your router and bit and apply it to your sleds dimensions furniture from live-edge.